- Joined
- Aug 16, 2024
- Messages
- 148
Although it is not known what broke in your DREMEL, there is a known problem with the mains switch, because is coupled with the speed controller.Of course, I went and bought a brand new Dremel set to replace it. low and behold, last week the variable speed switch on my less than 1 year old Dremel tool became a one speed (wide open). didn't even get a year out of the POS.
This is probably the biggest disadvantage of DREMEL - which I consider an irreplaceable tool, I use very often.
For example, the speed controller in my original old model 395 (full plastic housing, without a rubber) - which I have considered ideal in terms of ergonomics for years and this is the only model I buy - is a ceramic variable resistor; its slider was made of phosphor bronze and due to the need to constantly move it (because on/off) the slider gets worn out after some time and falls off.
To counteract this, I put an additional mains switch in my last DREMEL 395 (strictly speaking, it is a Chinese fake - but surprisingly good quality).
It is a miniature "rocker" type switch, probably the smallest model available in the market (externally 15x11mm).
There is very little space in the grinder housing and it was not easy, but with a lot of "gymnastics", I managed to fit it.
Thanks to this solution I do not constantly move the speed regulator - and it does not wear out so quickly.
I'll brag by the way : thirty years ago I made a pre-Dremel-like grinding tool by my design (PA6 alloy housing (=2017), 80W/12VDC motor with claw clutch, 0 to ~20,000 rpm, with a DIY miniature steel three-jaw chuck for 0,4-4mm, and 6-set of spring collets 0,4-4mm).
This grinder-drill is straight indestructible, and the only drawback is the need to use a high-current DC power supply, not a 230VAC network.
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