I know this is an older thread. Hoping someone will see the post. Attempting to remove bolt from bottom of Kurt vise. These are the bolts holding the fixed jaw.I got one out, been soaking the other. Tried impact, used a extension bar, no heat yet.. I twisted a 1” piece of 1/2” Allen in socket with extension twice. My torq maxes out at 150 ft/lbs and it does not budge.
I have read about acetone and tranny fluid. The first week of soaking was in fact that concoction. I tried PB blaster the next week or so. Started a couple of days ago with krill. I read some where these may have been torqued at the factory north of 200 ft/lbs. I have never seen a 1/2” Allen twist like a pretzel. I have been cutting 1” sections hoping to get it to crack. Allen wrench belonged to my grandfather. He retired in 1972. I am pretty sure it made in USA.It's a long story in detail, but the short of it is this: commercial mixes of penetrating stuff don't penetrate quickly. Kroil and WD40 are good, but the winner by a factor of 10 is something you mix yourself. 50/50 solution of acetone and automatic transmission fluid. It's a mixture not a solution so you have to shake well before use. Apply liberally and it should loosen within 24 hours.
A 36" long 3" diameter shaft in a ditcher machine was bound up with bearings rusted on and the huge nuts on either end refused to budge. Two days of commercial stuff, heat (lots of heat) the nuts finally came loose with an 8' extension. The shaft simply refused to budge. I introduced the farmer to this mixture and late in the day we applied it and gave up. Next morning, the shaft had fallen out! True story.
Patience, my friend, Patience.
DanK