So, here it is a month later... I used a 1/8" bit for a project for someone here, on aluminum. I used a 4mm on stainless for a job for work. Today I was drilling a size V (YES! The ones I never thought I'd use came in super handy!) 18mm deep through aluminum and about 1/2 through...CRACK...clunk, clunk, clunk.... I was pecking and clearing strings out the whole time- WD40 as lube. It actually snapped off the leading flutes! WTH?! All this research, not a super cheap set and ALUMINUM?? They are sending me a replacement, nice, but why did this happen?
I know aluminum gets gummy, but I really couldn't have been more careful. Flooding with coolant is great, but it's a drill bit set, not end mills. The Aluminum wasn't even warm. Help me out here guys...any ideas what I did that cause the fatal failure?