RPC design help

I noticed in your original RPC panel one of the capacitors is not even connected, and the other two are in series which seems
odd
I have a feeling this unit could be performing better
RPC-5.jpg
 
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I noticed in your original RPC panel one of the capacitors is not even connected, and the other two are in series which seems
odd
I have a feeling this unit could be performing better
You can't see it in the pic without enlarging it, but he has the cap in the bottom of the cabinet that wasn't connected labeled as "extra". Guess it was a spare.
 
It has been mentioned that if going with a VFD, the cabinet wiring will need to be modified. Exactly what would need to be modified?
 
It has been mentioned that if going with a VFD, the cabinet wiring will need to be modified. Exactly what would need to be modified?

Are you asking what needs to be done to install a VFD on a machine?

Basically, in the most simplest machines, the VFD replaces the machines power switch. Hence the VFD is wired directly to the motor with no other switches or controls between the VFD and the motor.
 
Are you asking what needs to be done to install a VFD on a machine?

Basically, in the most simplest machines, the VFD replaces the machines power switch. Hence the VFD is wired directly to the motor with no other switches or controls between the VFD and the motor.
I was referring mainly to low voltage control wiring. I'd like to keep the controls on front of my lathe (with the addition of a speed pot) and control the VFD from the lathe. Unfortunately, I don't have a schematic for my lathe so it'll be quite a bit of wire tracing.
 
Usually, the VFD manual will show a suggested hookup with a few external switches. You also need to change some settings
in the VFD menu to enable the external mode(s).
You need to determine what type of switches are on the machine- momentary contacts or constant on? Most VFDs can handle either type.
 
I was referring mainly to low voltage control wiring. I'd like to keep the controls on front of my lathe (with the addition of a speed pot) and control the VFD from the lathe. Unfortunately, I don't have a schematic for my lathe so it'll be quite a bit of wire tracing.
On my SouthBend 13" lathe the control was a 3 phase drum switch. After I wired the motor directly to the VFD I wired the 3ph drum switch to the VFD using just one of the three poles as low voltage control lines. I used three 18 gauge shielded stranded wires. Ground, Fwd, Rev. Then I had to tell the VFD to use external switching controls and an always on switch (as opposed to a momentary switch). I used 3 more 18g shielded stranded wires to install a mini potentiometer mounted in the rotary switch box. It ended up working exactly like the original controls with the addition of speed control. There was an option to NOT start the motor if power is applied to the VFD while the switch is in the FWD or REV position; which I enabled.

I used a diamond nail file to file both sides of each contact on the rotary switch to clean off any oxidation before I hooked everything up.

Pre-VFD wiring of the switch; in case I ever want to go back to straight 3 phase.
0614191228.jpg
 
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