pretty interesting subject. Is the filament expensive?
Yes, I do think so, and would not be commercially viable to make volume production because of this cost and the time it takes for printing. However, for a one-time part, fixture, prototype, or custom application 3D printing is an amazing technology.
More on the cost. Low-end materials are fairly cheap. I buy
discontinued/on-sale material off Matterhackers, where you can score PLA at around 40-50 dollars a kilo. BTW you need to pay attention as some spools are only 0.35 kg, others 0.5x or 0.75 kg so compare prices with this in mind. I actually don't like PLA at all, just as I avoid PVA.
Engineering materials like carbon fiber/nylon print with much greater accuracy (in my limited experience FWIW), but are more expensive. I would say my favorites so far are:
- CF/N12 that is $208/kg (!!!),
- Jabil SEBS-95A which is a rubber like soft material is $86/kg, and
- PETG, which is chemical resistant, and is about $100/kg.
Kimya PEKK CF is now *ON SALE* at Matterhackers for
$900 / kg, but read up on its properties: top shelf engineering stuff. That said, ABS and ABS-R will do 90% of what I need.
For supports, SR-30 and RapidRinse are amazing and in a different league than PVA; the cost is an eye-watering $264/kg $$$. Check out prices on the Makerbot website
here.
And then there is metal: BASF Ultrafuse is $450 for a 3kg spool, but that includes debinding and sintering.
That said you don't use a lot of material. My prints are generally 20-40 grams and the biggest part so far was 110 grams (the video accessory shown a few posts above); so a 0.75 kg spool goes far. I have gotten a stash of filament and I need to stop buying: