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Put half of the glue in the top all the way around. (Half in the bottom)Don't need it in the key way. Not needed in the center recess either.

Put half of the glue in the top all the way around. (Half in the bottom)Don't need it in the key way. Not needed in the center recess either.

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Mix up the glue for one pulley at a time. Mix until it's a uniform color. You only have 3-5 minutes of working time on the glue! So hurry!

Mix up the glue for one pulley at a time. Mix until it's a uniform color. You only have 3-5 minutes of working time on the glue! So hurry!

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Going to need a pair of needle nose to hold the bushing during install.

Going to need a pair of needle nose to hold the bushing during install.

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You have to clean out all of the glue from the old install. Using a dremmel = good idea. Using a wire disk...poor mine didn't work.

You have to clean out all of the glue from the old install. Using a dremmel = good idea. Using a wire disk...poor mine didn't work.

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Top View of motor pulley vari-disc with old key still installed.

Top View of motor pulley vari-disc with old key still installed.

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Motor pulley vari-disc with old key still installed.

Motor pulley vari-disc with old key still installed.

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Remove the cap screw and then pull out the key.

Remove the cap screw and then pull out the key.

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View inside the spindle pulley vari-disc after the bushings and key have been removed...but not cleaned. 2

View inside the spindle pulley vari-disc after the bushings and key have been removed...but not cleaned. 2

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View inside the spindle pulley vari-disc after the bushings and key have been removed...but not cleaned. 1

View inside the spindle pulley vari-disc after the bushings and key have been removed...but not cleaned. 1

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Bushings removed and key removed.

Bushings removed and key removed.

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The worn out bushings will come out pretty easy by grabbing an edge from the keyway. Note the bottom of the bushing has a lip.

The worn out bushings will come out pretty easy by grabbing an edge from the keyway. Note the bottom of the bushing has a lip.

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A view of the removed key.

A view of the removed key.

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Start by tapping out the key in the Adjustable vari-disc from the spindle pulley(the motor pulley has a threaded key)

Start by tapping out the key in the Adjustable vari-disc from the spindle pulley(the motor pulley has a threaded key)

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This is what a kit with sleeves (for holding the bushings while the glue dries) looks like.

This is what a kit with sleeves (for holding the bushings while the glue dries) looks like.

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Side view after the gear housing is installed on top of the quill housing. Your gear housing is done!

Side view after the gear housing is installed on top of the quill housing. Your gear housing is done!

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Front view after the gear housing is installed on top of the quill housing.

Front view after the gear housing is installed on top of the quill housing.

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The third bolt on the back that will need the washers and nut.

The third bolt on the back that will need the washers and nut.

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Take the nuts an washer off first... Then slide the completed gear housing into place. Showing here how far out the bolts will stick out .

Take the nuts an washer off first... Then slide the completed gear housing into place. Showing here how far out the bolts will stick out .

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These are the three holes in the clutch housing that mate up with the bolts in the gear housing.

These are the three holes in the clutch housing that mate up with the bolts in the gear housing.

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For now just set the timing belt in place.

For now just set the timing belt in place.

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Hold the timing gear with a strap wrench while you tighten the nut.

Hold the timing gear with a strap wrench while you tighten the nut.

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Install the timing gear pulley on to the pinion gear shaft with the nut as shown. See next picture on how to tighten.

Install the timing gear pulley on to the pinion gear shaft with the nut as shown. See next picture on how to tighten.

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Install the timing gear pulley on to the pinion gear shaft.

Install the timing gear pulley on to the pinion gear shaft.

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New wheels

New wheels

  • Media owner buffcleb
  • Date added Apr 15, 2017
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