Cabro32 link=topic=702.msg4119#msg4119 date=1297198511 said:
Also how do you determine bushing oversize for different diameters?
A simple table for different classes of fit is in the "Starrett book for student machinists" (cheap from Starrett). A more detailed description is in your Machinery's Handbook.
Generally for a Driving Fit:
For parts up to 1/2" you go 0.0005" over or under. So if you have a 0.375" hole that you are boring out to, say 0.400" then you either make the hole 0.0005" under (0.3995") OR the bush that will driven into it 0.4005".
For parts 9/16" to 1" you go 0.001" over or under.
For parts 1-1/16" to 2" you go 0.0015" over or under.
For parts ... and so on.
If you are pressing in oil impregnated (aka Oilite) bronze bushings be aware that the numbers will be different and you want to press it in in one go. The porous Oilite bushing will "crush" somewhat (and not spring back) and oil will be forced out of it (it will "sweat".) The sweating is OK but you don't want to make the bushing too large of the hole too small because even though it presses in OK you may force too much of the oil out and it will not be as effective.
Remember to deburr the hole before pressing in a bushing. Even better to give the hole a slight chamfer when it is still in the boring setup and/or chamfer the bushing.
Most bushings should be reamed or bored to size
after it has been pressed in to the hole. It is worth making the effort to leave the assembly on whatever machine you line bored it on, press the bushings in, then line bore the bushings while it is all still in place. Doing it this way helps insure that the final bushing bores are all in line.
I usually use threaded rod and discs or sockets or whatever to "pull" the bushings into a hole.
-DU-
-DU-