A couple of days ago my bride came in and said the "van won't start". Went out to the garage and turned the key on part way..radio on..check, turn on headlights...check...turn key to crank...click...click...click. Ok Hi impedance battery, it is 7 years old.. Time for the charger to get it started.
This is a 2003 dodge grand caravan. reached down under the dash to pull the hood release lever and it released and the plastic lever broken and fell apart. Fortunately the hood opened, got the big charger on the bat, started the van and we went for a new bat. While I was at my service guy, we discussed the broken latch...$50 with taxes. Holy crap for $2 worth of plastic. SOOOOO the rest is what we hobby machinists do to show our wives how we can fix a $50 part with $10,000 worth of equipment and 5 hours of me time.
Please enjoy and chuckle and have pitty.
Broken latch fingers.
View attachment 263328 so had to get some measurements in order to make a replacement for the two broken hinge fingers. then remove the broken fingers.
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So now to mill a new part out of aluminum to be attached.
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So the new insert has two tapped holes for 6-32 retaining screws. However it had to be attached to the hood release handle before we could drill the cross holes in the retaining ears.
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Guys I am not even sure why I am posting this..other than it is the thread what did you do today.
David