POTD- PROJECT OF THE DAY: What Did You Make In Your Shop Today?

I didn't make anything today... I did change the oil in my wife's car... that was a major accomplishment.

How can that be a major accomplishment? Mainly because I've been in the bed for 11 days dealing with a bad case of flu and bronchitis... I've been too weak to do pretty much anything.

It's warm here today and I'm tired of watching tv... so I changed her oil. It thoroughly wore me out, but it felt good to be useful for a change...

-Bear
 
A little project for a friend. We picked up a 5" taskmaster (Wilton copy) bench vise in our last auction, but one of the jaws was broken, so we made two new ones out of some 3/4" mild steel barIMG20221230142656.jpgIMG20221230145345.jpgIMG20221230145446.jpg

He was super happy and I got a few pounds of venison in exchange :)
 
I didn't make anything today... I did change the oil in my wife's car... that was a major accomplishment.

How can that be a major accomplishment? Mainly because I've been in the bed for 11 days dealing with a bad case of flu and bronchitis... I've been too weak to do pretty much anything.

It's warm here today and I'm tired of watching tv... so I changed her oil. It thoroughly wore me out, but it felt good to be useful for a change...

-Bear
It sounds like you're turning the corner. All the best to you for a speedier recovery!
 
I didn't make anything today... I did change the oil in my wife's car... that was a major accomplishment.

How can that be a major accomplishment? Mainly because I've been in the bed for 11 days dealing with a bad case of flu and bronchitis... I've been too weak to do pretty much anything.

It's warm here today and I'm tired of watching tv... so I changed her oil. It thoroughly wore me out, but it felt good to be useful for a change...

-Bear
Bummer.

Get well, Bear.
 
I made a little money today. Customer brought me an intake manifold with 4 broken bolts in it.
LOL . Usually , when my customers come in with 2 broken bolts in the dies , I return them with 2 broken taps in the dies ! :grin: No problems getting the bolts out , but hardened dies don't take too well to re-tapping .
 
I have this project where I have to build some tool chests (not doing any more of these - those Gerstner chests are well worth the work that goes into each one). I've hit a phase where it's time to do some drawers. While doing the chest carcasses, I used some of those 90-degree clamps made out of aluminum - and they work way better than regular clamps.

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My band saw cuts at a 15-degree angle, so I opted to make a table so I could cut the bars out vertically. Transfer screws for the win!

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Then, my laziness kicked in. There was no way I'd be spending hours per cut pushing 3/4" stock through a bandsaw. I had to fix the angled-cut. I finally found the bearings had hex eccentric parts that could adjust (I'd tried for years to just twist it into place and tighten - nice to know this). Now, my band saw cuts straight!

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I can now finish making clamps.
 
Oh no! I used my new awl for the first time and look what happened!…

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Just kidding, it’s a design feature. Tailor’s awls come in two styles — straight and curved — so I figured I should make the curved style too. Most of the processes were the same as for making the straight version but with a couple variations.

In addition to teak I used some scraps of Andaman Padauk I’ve had on the shelf forever. It typically has a pleasing deep brown colour but when you first open it up it’s quite a vivid orange. I also switched to aluminum for the ferrules instead of acetal.

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To put the curve into the tip I clamped a stick of 5/16” rod vertically in a vise, heated the tip of the awl to a full orange heat with a propane torch, and then just pushed the tip around the rod using a scrap of brass block. It worked great, and with the gentle pushing instead of striking the cross-section of the tip didn’t get smushed. I did go through another heat-quench-temper cycle after the shaping but as I don’t know the composition of the steel I can’t really say if it’ll make any difference or not. Time will tell more than anything.

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Not much left except assembly. I made three pairs in all, might give two each to my sisters if they’re interested. Thanks for looking!

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-frank
 
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