I've been doing more analysis regarding the low count rate on my XRF prototype. I removed the lead shield/aperture I made that goes between the Am241 sources and detector and confirmed that the count rate jumped up by a substantial amount. So the sources definitely are not bogus (that was the concern I indicated, indirectly, in a previous post).
Since the sources and detector are on opposite sides of my aluminum aperture plate, I know that they are generating gamma rays -- plugging the aperture hole made no difference in the count rate, so the counts are not due to alpha particles being reflected back through the aperture hole (if such a thing is even possible). The counts have to be from gamma rays. Besides, alphas wouldn't make it through the epoxy on top of the detector.
Another (remote) possibility was that the sources contain a different isotope that's emitting gammas that are significantly lower in energy than the 59Kev ones from Am241. To get a rough idea of the gamma energy, I placed a .25mm thick piece of copper over the detector. My calculations indicate that about 30% of 59Kev gamma rays would be absorbed by that thickness. I don't have a great pulse counting setup, basically slowing the 'scope's timebase down and then counting the pulses I see in a particular sweep; but it appears I'm seeing a count-rate reduction that is in the right ballpark.
So. I've shown there's no functional problem with the PocketGeiger and signal conditioning boards, and my smoke detector sources probably ARE active and contain Am241. You might think that there's a problem with the geometry of my setup but I've checked the alignment of the aperture hole (and hole in my lead plate) and they look OK. It's hard to believe that 8 sources can't produce more than .1 to .5 counts per second, but I guess I need to do some calculations to determine what percentage of gammas will strike my sample, and from there how many of the fluorescence x-rays will make it to the detector. It will be a low percentage, but my results are far from what the Theremino folks have reported, with count rates in the 100's of counts per second. Time to revisit their physical setup, I suppose.
Another theory is that my detector's sensitivity in the ~6Kev range where vanadium, chromium, manganese, iron, cobalt and nickel emit XRF photons, is much lower than advertised. The data sheet indicates that the detector's sensitivity at 60Kev is about 3%, compared to about 100% @10Kev, so it's suspicious that I'm seeing a pretty high count rate coming directly from my Am241 sources.
Looking over my periodic table, I see that tin's k-alpha line is at 25Kev, about 3X the energy of the iron-sequence of elements. 60-40 solder might be an interesting alloy to try. Another is Tungsten, whose k-alpha line is 58Kev. That might be too close to 59Kev to get many fluorescence photons. I also have a mineral sample of barite (barium sulfate). Barium's k-alpha line is 32Kev. I'll try the barite and a roll of 60/40 solder to see if I get an increased pulse count. I've got some carbide inserts I can try as well, but they're pretty small.