Bolt Action Rifle Build

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Andre

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Here is an ongoing thread showing my progress on a bolt action rifle build. This is more of a concept build to see if I can build it than to use, but I would like to see it fire when it's done.

It's chambered in a custom cartridge, a .22 hornet casing cut down before the neck, with a insert made for the case to shoot a .22 projectile, probably a .22 caliber airgun pellet. Will be fired with just the primer, or maybe a grain of powder. The action will be 100% custom made from mild steel for the exception of the firing pin that will be made from drill rod. The barrel is a .22 caliber airgun barrel, 7/16" OD. Some will say it's too thin for a firearm barrel, but this cartridge will be so low powered (lighter than a .22 short!) that I'm not worried about it.

The action is a thick walled tube, it's already threaded and has the ejection port cutout. The ID of the tube is .4" so it will be bored a little larger. The case rim diameter is not too much smaller than the ID of the tube so I need to open the action for the bolt's extractor to have room to fit between the case and action. It's a tight fit!

I can't seem to find the first pictures of threading the action and cutting the taper, I must've deleted the email I sent them in. I did post them in my blog, so if you want to see them they are there but it's just facing, tapping, and cutting a taper. Nothing real interesting.

Here are some later pictures though,

The action with election port cutout with a ball endmill and the cartridge casing sitting inside.
photo 1 (37).JPG


The 7/16" OD barrel threaded 7/16-20, with a tenon cut to fit inside the action to reach further past the tapered part. For strength, and the barrel is really too small for this job, that the distance between the bottom of the V thread and the chamber would be too thin for my liking, so I offset the two parts, and it seemed to help.
photo 2 (38).JPG


Chamber roughed in with a drill bit, these are fired casings I picked up at the range, and they are slightly tapered so I still have to clean up the chamber so they will fit.
photo 3 (31).JPG


And the action fits nice and tight on the barrel. It runs true, within a few thou sticking out about 12" from the collet. I'm happy.
photo 4 (27).JPG

Hopefully this build goes to plan, and safety Nazi's keep at bay. :)

photo 1 (37).JPG photo 2 (38).JPG photo 3 (31).JPG photo 4 (27).JPG
 
Cool project. Make sure the barrel is 18 inches or you will have manufactured a sawed off shotgun if smoothbore. If rifled it has to be 16 inches. In both cases length OA has to be 26 inches when fully assembled including stock.
 
Andre what you are doing is not safe on a number of levels and I suggest you do not attempt a test fire. And as epanzella pointed out this may not even be legal, I don't know, I'm not a gun guy.

There will be no arguments about safety in this thread.

:watching:
 
Cool project. Make sure the barrel is 18 inches or you will have manufactured a sawed off shotgun if smoothbore. If rifled it has to be 16 inches. In both cases length OA has to be 26 inches when fully assembled including stock.


The barrel is 23". It will have a thumbhole target type stock, completely legal.
 
Andre what you are doing is not safe on a number of levels and I suggest you do not attempt a test fire. And as epanzella pointed out this may not even be legal, I don't know, I'm not a gun guy.

There will be no arguments about safety in this thread.

:watching:


This build is 100% LEGAL by definition of state, and local laws and acts. Including the NY "SAFE" act.

I have been modifying, improving, and tinkering with firearms in a safe manner for several years, I am a current national champion in sporter class air rifle for the American Legion. I know what I am building could currently be dangerous, and I acknowledge that. The test fire (if the build gets that far) would be from a gun vise, a safe distance away.

Let me put this in perspective, this rifle is planned to shoot a load pushing a 14.3 grain pellet about 500 feet per second. A pellet gun from big box stores is usually twice that. It would produce around 8 foot pounds of energy. About the same or a little more than a Red Ryder bb gun. That's the energy of a 2oz ball peen hammer falling from 3 inches (guessing, but about the same)

Chamber pressure would be almost non existent, maybe 50-100 PSI for a slit second. An air rifle on the Crosman 13xx platform in .22 caliber, pushing the same pellet, would be around 300-500 PSI for the same amount of time. And the 13xx series has never, never even gotten close to popping a barrel.

I have been asked privately when the blog thread was up, about if I would take project builds away from here to post in my blog. The answer, nope. I'm just showing what I'm doing.

Hopefully I did not get the least bit snippy or anything, but this rifle is lower powered than a mouse fart.
 
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