2020 POTD Thread Archive

Today i did a bit of machining on my lathe. I machined couple of bushing sleeves. Looked for material and closes i found was rear axle of a renault basically thick wall tubing. Took a cut on the outside to clean it up, bored the inside to size, cut them to size and chamfer the edges. I did one more task while on the lathe, that is to give the MT5 to MT2 sleeve a polish, to clean off the rust.
IMG_20201011_172801_1.jpgIMG_20201012_112118.jpgIMG_20201012_113856_1.jpgIMG_20201012_114332.jpgIMG_20201012_120140_1.jpgIMG_20201012_123406_1.jpgIMG_20201012_122710_1.jpg
 
Last edited:
I was turning a new tool handle a while back on my old Craftsman wood lathe (534.0601), and in the middle of turning, my tailstock clamp broke. I suppose I had tightened it a little too much, and cast iron isn't "strong" like I remember. It is brittle. I looked eBay over for a few months and found very little, and last Saturday, I thought I should go through my scrap bin and find some steel to mill a new clamp. Luckily, I had a spare to finish (a second lathe) the tool turning, and I used that to measure for the new part.

I grabbed a chunk of steel, and virtually squared it up (technically, I left the large surfaces alone because they'd be close enough). I did this one slightly wider than the original (more meat equals stronger part, right?). With the stock squared, I milled the mating surfaces to match bottom of the bed (just like the old clamp, about 0.08" down from the top surface).

I then flipped the part, and milled the slot for the through-bolt and it's head. Here's the broken clamp (right), the spare I used as the measurement in the back, and the new one in the front :

IMG_7963.jpeg


IMG_7964.jpeg


Now I have the spare headstock put away (with it's clamp), and I have the solid steel one in place on the bed. I dare not tighten it too much because I don't want to snap the lathe bed. But, it works as it should!
 
In preparation to making a stand for an incoming mill, it was time to fire up a new (to me wire) flux welder. Some coupons were made from 1.5 in angle bracket which were about 1/8th inch thick. Every conceivable type of splice/butt/etc weld was done with the pieces until I felt comfortable with the wire flux welder. It left me with the question "Why the BLEEP was I doing low amperage stick welding in the past, this is SOOOooo much easier.

For those who are trying to find metal stock to do practice welding with, and have no steel shops in your area, old metal angle iron bed rails are super cheap and are a great (and inexpensive) source for steel to practice and fabricate stuff. It is not unusual to find a bed frame in a garage sale for 5 bucks. My local big box store wants 20 bucks for a piece of angle iron that is 4 feet long.

As a personal note: to those of you who can lay true dimes with a cheap 60 amp transformer (AC) stick welder, you are Gods among men. The world may never see your ilk again.
 
Last edited:
Well I decided to try a boring head on my China press.... made an arbor cut a 7/8-20tpi using a kennametal carbide insert I got from the 2018 pass around box for the first time.... Thank you to who ever put that in there...
20201013_033709.jpg



It didn't work..... bad spindle bearings for this...
 
Last edited:
I also just completely disassembled my Diagraph Stencil Cutter..... The center wheel with the characters was spinning with the selection handwheel.... All I did was polish the center shaft and journal... Everything was caked with dried old grease.... When it says "oil here" stamped right next to the hole it doesn't mean but grease works too.....

 
Last edited:
POTD was more or less finishing up installing a Mr. Heater Maxx 125,000 BTU heater in my shop. Few day project; almost can't wait for winter now! I posted some photos of my original install which I redid. Stupid me, the really important thing was getting the vent stack through the roof at a valley in the steel panels. Dropped the heater, projected the vent hole I'd cut in the shop ceiling up to the roof, then moved over to the center of a valley. Drilled a hole through from below, set a cardboard template of the hole on the roof and cut through with a Roto-zip. Pulled the roof panel screws, lifted the steel and applied a generous amount of roofing cement around the hole. Also covered the top of the flashing with roof cement. Set the flashing in place, dropped the roof panel over the flashing, fine adjusted the flashing position and screwed it in place. Fed the vent pipe through the hole and marked a new through-hole position on the shop ceiling (moved it about 4"). Cut a patch piece of steel to cover up my "oops" in the shop ceiling.

20200926_191455.jpg

These aviator snip turned at a 90 are WONDERFUL for working from below. I'm cutting the hole in the shop ceiling for an electrical junction box for the heater's power and thermostat wiring. Believe these are from Midwest Products.
20200927_105547.jpg


Once the heater was in place, it was time to run the 1/2" black pipe for propane. I finished the walls in the shop by studding out the walls on 2' center with sections that fit between the poles. Two foot by 6" thick fiberglass was stapled in place, then finished the walls with 7/16" OSB. Poor choice of fastener on my part at the time, used 2 1/2" sinkers shot from my Bostich air nailer. Sure wish I'd have used screws! I pulled a panel for routing the black pipe, wanted it to exit/enter the building through the center of a perlin.

I didn't think of it at the time, but when the barn was originally built in 1992, the builder DID NOT use mouse guard on the bottom of the exterior panels. Well, mice got into the wall and pulled all of the insulation off the paper up to 6' high. So, step back and reinsulate the wall, and install a mouse guard strip on the bottom of the outside wall. The insulated wall is 32' long, so I'll be pulling more sheets of OSB this fall and winter.


Mice chewed through 1/2" thick foil-backed styrofoam and had a nice path up and over the skirt boards
20201003_151922.jpg20201003_160044.jpg


I picked up a hand pipe threader off eBay probably 10 years ago, it came with 1/2" and 3/4" dies. I needed a 15" length to go through the outside wall; Menards had 12" and 18". I'd never used the die before and was wondering how the heck I'd hold in square to the end of the pipe. Then it dawned on me I was about to try threading backwards. The die holder has a bushing with a hole a shade larger than the OD of the pipe. So, feed the bushing over the pipe and ratchet away. Threaded the 1/2" black pipe very easily.


20201003_165835.jpg
20201003_170352.jpg


Hooked up a temporary 100 lbs. tank and as you can see in the photo, BLUE FLAMES! I am VERY pleased by the noise level too. It makes about as much noise as my drill press, will notice it when it kicks on but won't have to crank up the radio. Sure glad I went with 125,000 BTU instead of 85,000. It's over double the size of what the shop needs, but I plan on leaving the temp at 45 F. These should heat things up to 55 - 60 in less than a half-hour. Didn't show a picture of it, but the thermostat is a Google Nest thermostat-E. It's a set-back thermostat on steroids. Yeah, yet another manual to read.


It lives!
20201011_155031.jpg

The brass tube/clear tubing is for a manometer. The heater came with jets and a regulator for natural gas. It also had a propane conversion kit. That requires replacing the regulator spring and setting the output pressure to 10" of water. Did that with a some brass tubing and a length of plastic hose. Fill a portion of the tubing with water, loop it down/up like a sink trap and mark the level. Then mark a line 5" above and below, fire up the heater and adjust the regulator.
20201011_155040.jpg


20201011_160639.jpg

Next step is having an additional propane tank set. I had my dust collector under where the heater is, but that's been moved to the opposite end of the ducting. Probably going to move it again as it's quite loud. Will likely knock a hole through the wall at the left side of the heater and move the dust collector to the other side of that wall. I use a remote control called "The Long Ranger" which switches the 220V circuit to the dust collector. Will just need to keep the receiver on the warm side of the shop. It's going to be so nice to work in the shop this winter. Standing in bibs at 20 F was getting a little old.


Thanks for looking,

Bruce
 
Bruce,
Excellent write-up on the heater install.

Please elucidate what you have in mind regarding a "mouse guard". I hate those little SOBs and will do whatever I can to encourage them to exist (or not) elsewhere. Looking at your pictures, I'm wondering if the bottom edge of the rigid Styrofoam panel is exposed to the exterior. So the mice chew an access hole from the exterior of the building. Is that right?

I Googled "mouse guard strip" and find stainless steel wool strips and copper mesh strips. Are one of those what you have in mind?

If the mice are entering the walls from the outside, I'm thinking you'll patch in new Styrofoam where it has been damaged and wrap the bottom of the Styrofoam with a metal wool or mesh.

"The Long Ranger" product line is new to me also and goes on the "must have" list. Thanks again.
 
Back
Top