2016 POTD Thread Archive

RJ, I made one small advancement on the probe, cut the tapered face, I also picked up some 4-40 socket head cap screws for to go in the sides to position the shank. I will mill 4 flats on the body for the screw heads to seat, may even go as far as making countersinks for them. Maybe my next week off I will get around to turning the shank, possibly grinding it on the SG with a spindex.
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resisters or a variable resister to change volts for each color.

each colour is a separate LED on the same substrate, so you can turn them on and off individually, which is pretty neat. Current is controlled by current limiting chips (each allows 350mA of current to flow) which are switched on or off by applying 3-5V to a control pin (Vdd). You could do the same thing with current limiting resistors, but I find this approach easier to figure out, believe it or not :)
 
One of the products of the propeller factory is a hinge, with two .047 wires, one on each end. The wire is on a 20 lb spool of welding wire, about a foot in diameter. I unrole about 12 feet and cut it into 2 1/2" pieces. The should be straight, but as they come off the reel, the are in a circle about 3 1/2 feet across.

One of our members, a couple of months ago showed us a straightener he'd built to straighten brake line. That reminded me about my hinge wires. I blatently copied his straightener, adapting it to the .047 wire, used some cheap roller bearings I had, and now I can straighten (somewhat) my wires. Here it is in all its glory.

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"scuse the dust, in addition to a machine shop it's a wood shop.
 
RJ, I made one small advancement on the probe, cut the tapered face, I also picked up some 4-40 socket head cap screws for to go in the sides to position the shank. I will mill 4 flats on the body for the screw heads to seat, may even go as far as making countersinks for them. Maybe my next week off I will get around to turning the shank, possibly grinding it on the SG with a spindex.
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Looking good Chevy. I can't wait to see the completed assembly.
 
I finally finished my tail stock die holder including a 3MT tapered "spindle". Its been a good project to learn new things. Boring and turning a taper.

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I'm happy with the die holder even though the finish is a bit ordinary. The tapered handle on the bar is very rough, I've no idea what the material was but it didn't turn nicely at all.

The first 3MT taper was a bit sloppy as I didn't get the compound angle close enough. I did another one and was really careful setting up the angle this time. (With the lathe power turned off) I set up a 3MT live centre "the wrong way round" with the screw in button on the small end lightly chucked up and stuck the live centre end in the hole in the tailstock. Then I kept adjusting the compound angle until it was running parallel to the taper on the live centre.

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The next taper turned out to be a really snug fit and a very nice finish that I was happy with. However I turned it down a tad too far, the large end is undersize. As I made this one with a tang on the end it doesn't engage properly as it slides too far into the 3MT socket. So anyway, tomorrow I'll make another one.

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The other thing I'm learning about is the order of work and how to hold work, particularly once you produce a tapered object. I milled the flats for the tang last of all, I should have done them earlier, holding the piece in a collet block was less than optimal, I didn't get a good enough grip, it must have spun a wee bit and the two sides aren't quite parallel. Anyway, I'll cut the tang off, it isn't needed, I just wanted to make one like the "real thing".

My approach is a bit "monkey see, monkey do" and this monkey is getting a little bit smarter every time I try something.

So, all in all, I'm pretty happy with where I'm at for now.

pete

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Looks good for first time doing a Taper.
You might try making a Taper attachment next. They are pretty easy to make. I think I might have used $50 in materials for it.
I made mine out of 1/2" x 4" and 1/2" x 2" Aluminum and it bolts onto the backside of my Craftsman.
Works great and I can make any Taper with it.
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The taper attachment looks great. Did you purchase or make the scale? Thanks, Mike
 
Is it easy to disconnect the lead screw from the cross slide on your lathe when using the taper attachment?
 
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