At risk of replying to and answering my own questions in my own thread I found the problem.........
Some goose put the gear on the wrong way around on the end of the lead screw...I wont mention who that goose was
That's a really impressive turn around! Looking very nice!
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I was going to suggest that you look for geese in your shop!
Also, what do you mean by side-to-side slope in the leadscrew? Across, or long way?
The clutch doesnt always disengage as it should but I am very confident I can sort that out. I never pulled it apart when I clean up the apron so I am sure it needs a proper clean.