Cnctruckeic, it sounds like you are having the same problem I was having a few months ago with thinking that there should be some specific way to center the boreing head on the existing hole. The light bulb came on for me when someone wisely reminded me that, once you have indicated your spindle on center with whatever means you have, and lock X and Y, then any tool you put in the spindle will be on center. Now if you adjust the boreing head cutter out towards the edge of the drilled hole, and it hits only one edge of the ID first then its your drilled hole that is off, not the boreing head (provided, of course, that you correctly centered the spindle). You start cutting on the one side, and moving the cutter out a thousanth or 2 at a time until it is skimming metal off all the way around the ID. THEN, you have a perfectly round and centered hole. Now you keep boreing to your final demension. Hope this helps, JR49