POTD was making an arbor for a gear cutter (future project on my Tormach). The ID of the gear cutter measured to a touch over 0.625", so probably 16 mm.
Cutter ID measured 0.628" or 16 mm.
Chucked up what happened to be a 7/8" OD 1018 steel round. Faced, center drilled and set up to turn between centers. Plan was to turn a shank to 0.500" so the arbor could be held in an ER20 collet in a TTS tool holder.
Faced, center drilled for turning between centers
Turned around 3" to 0.500". I usually go with a TNMG (or similar) tool when turning between centers and I'm getting close to the live center. The RH TNMG tool sets parallel to the surface of the center, so you can dial in pretty close (if you need to).
Parting
Flipped the arbor and faced, center drilled and tap drilled for a 1/4"-20 threaded hole. It was about this point when I realized I hadn't turned the shoulder for the 16 mm cutter yet. . . So, changed to a parting tool and turned to 0.628".
Flipped and faced
Center drill
1/4"-20 tap drill
Cutting the shoulder for the gear cutter. . .
Checked fit with the gear cutter, it sets about 0.010" beyond the threaded face of the arbor, so a simple washer will clamp it into place
Using a spiral-flute tap to thread the hole
Next was making a clamp washer for the bottom of the arbor. Used the same 7/8" 1018 stock as the arbor. Chucked, faced, center drilled, drilled a 1/4" clearance hole for the clamp bolt, countersunk the hole for a flat-head screw, chamfered the edge and parted. Flipped and faced the parted surface.
Little tip here from experience. When I part on my Clausing lathe (which pretty much exclusively has a 5C collet chuck mounted}, I always run a file over the parted edge. Parting can plow material at the start of the cut and leave a raised lip. Good luck slipping the material back into a collet after parting unless you remove the lip.
Faced the clamp washer
Center drill
1/4" clearance hole
Countersinking a hole with a 6-flute countersink. I've had GREAT success with these are <200 RPM speeds. Lots of squealing at >500 RPM
Chamfering
Parting
Running a file over the freshly parted stock to remove the burr from parting
Flipped and faced the clamp washer
All of the parts
Assembled
I purposely made the arbor too long as it's easier to remove excess material then add it. Still have some other work to do before it gets used. I have a project in the works cutting helical gears. That will require rotating the work as the table moves. I have a universal dividing head which I could mount on the Bridgeport, figure out the gear combination needed for the proper rotation with translation, but going to try it first on the Tormach with a 4th axis. Seems like it'll be easier to mount my 4th axis on an angle plate at a 45, then program the X/Z/A axis moves. More to follow . . .
Thanks for looking,
Bruce