Be careful if you use aluminum, especially 6061 as it tends to gall when you slide it together. You could try anodizing it, or using some anti seize compound, both will help. You could also make either side of the dovetail from steel or brass, and you will get less "sticking".
I made a small boring head (not as small as Bill's, mine was 2" od) early on modeled after this one {url}http://homepage3.nifty.com/amigos/boring_head/boring_head-e.htm{/url}. I also used 10L14, and it worked just fine and is easy to machine.