Stress relieving

Scra99tch

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No not that kind,

We are grinding thread rolls at our shop out of various tool tool steels in a hardened state. Typically DC53 or M2 at a HRC of 59-61. The depth of thread is around 1.5mm. My depth of cut is staggered and heavy on the first passes but goes lighter on the last passes. My Q' number for instance would be 14 on the first pass which is just the tip of the thread radius, down to 5.5 or so on the last pass at full thread engagement. My finish pass can be .0004-.0015 of material. I will encounter some dis-coloration on the first couple of roughing passes but that eventually cleans up on the last 2-3 passes of my roughing cycle.

My question being is there much of a dimensional change when stress relieving a part?

What we see in our failures on our dies are either long deep cracks of the thread or what looks like spalling and deformation on the crests of the die.

Thanks
 
If I were going to stress-relieve a part like this, I would do it before finish grinding. Whether it will achieve what you are looking for, I can't say.

Free advice, take it for what it's worth.
 
Maybe he's asking about the formed threads (just being contrary)......
 
Nh it is the thread roll former we are trying to de-stress. The formed cold formed 303 stay fairly consistent.
 
Out of curiosity (hoping to learn something), why is it necessary to stress-relieve HSS in this application? I've never seen anyone suggest heat treating HSS lathe bits after grinding them so why do it to thread forming tools?
 
You definitely want to do stress relief before finish grinding.

Sent from my SM-G715A using Tapatalk
 
You definitely want to do stress relief before finish grinding.

Sent from my SM-G715A using Tapatalk
Off topic, Weldingrod1, can you provide me a link to your swarf cover project, I cannot find it.
 
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