the damage I did today continued tonight.
I went to drill the cross bar for the lathe key. the 4140HT is not that hard, but it was not easy. The small pilot was fine, but the larger hole just wouldn't cut. Took out the cobalt drill bits and still wierd, then grab, finally got through.. Reamed.. deburred.
brought it over to the vise, heated it, started putting the bar through, going, then it started coming out of vise.. readjust it, in a better position... it's already tight and not even 1/3 in. tried reheating, but the key and t bar are heating together, tried cooling the t bar with acetone.. not helping.
ok, time to use the press. going, then stop... I think it galled up.. put some antisieze on it. not moving. heat it, press, bent the the t bar. straighten it. try again. nothing. Bang it in there. not moving. now banging the key.. what a mess.
change the bottle jack to a higher tonnage. it's moving again.. ok.. pretzel...
straighten it ... snap...
shower... hard alcohol... anger, ... realization I should have stopped when it was stuck and given it more thought... licking my wounds now...
The key is damaged from hammering... its usable, but not pretty. I might be able to fix it up with some knurling to hide the damage.
probably going to cut the T handle, then drill it out. Grrrrrrrrrr...