Spent some time actually finishing up the old arbor press. It's a good rainy day here today, so might as well make a mess in the shop!
There's chips on everything, and grinding swarf all over around the big grinder. Swept most of it up now, but need to detail the machines again, later this afternoon.
Ground the last face of the rack flat. Material was left there, so there would be something left to grind after depth grinding the rack teeth. The purchased rack had teeth that were longer than the original, so that allowed a chance to depth them 'better'. I really like this old Abrasive grinder, having the power feed for a project like this is really nice! (The back of the rack isn't is mirror finish as the photo makes it look...)
The little end mill that could, was worn out on the first 1/4" of the flutes. Still needing to mill the end square on the new rack/ram, so put that little end mill in the Shars (Deckel Clone) cutter grinder and gave it a bit more life. Wanted to relieve the shank for some clearance for the end milling operation. At this point it'll go back in the box for future projects.
The last few steps were to clean up the cover over where the rack rides, and cut some new gibs. The cover was completely as cast, so milled and ground the mating surface to the body. Also milled the gib pocket to a uniform size and depth. Then filed the machine body mating surface flat and parallel to the back of the ram/rack. Ended up shaving about .008" off of that to square it up. Used some CDA93200 bearing bronze to make some new gibs. Decided against grinding the gib surfaces, so left the fly cut 'rough' surface to hold just a touch of oil to lubricate the ram.
Of course, I'm thinking about how to make a ratcheting handle now. Might swing by harbor freight and see how big of a ratcheting wrench they have. If there's something reversible and cheap enough I might mill a hex on the pinion shaft to upgrade it yet some more. One last mod might be to drill a hole for a screw and some felt or similar, to add some friction to the handle. Would be nice if the ram stayed where it was last left...
So, finished a project in the shop. Yet another tool to sit on the shelf and hardly ever be used!