POTD- PROJECT OF THE DAY: What Did You Make In Your Shop Today?

…I am curious if you think the problem lies in the mounting hole or if you feel the perimeter of the saw itself is not concentric.
It’s an interesting question. I guess I could try a shim behind the washer to see, or I could dial the business end in on the 4-jaw and see how the face around the threaded hole runs.

I surface ground my washer, but could make one with a slight taper or maybe I could grind the back of the hole saw to true it. I’ll report back if I look into it further.
 
I'm a victim of old age I guess. The last hole saw I owned looked like this
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I obviously have not been riding the razors edge in hole saw technology. I'm glad you posted as I have a job coming up that I had considered a 3" hole saw for. I need to get out and know me something.
 
If you have a source for the little spring I’d be interested in knowing who it is. I lost mine and Starrett wants around $20 delivered if I recall correctly.
Piano wire (diameter based on original), turn a mandrel “a little smaller” (trial & error) than the desired ID, wind a coil, cut into rings with a Jeweler’s Saw and send extras to your friends.
 
Piano wire (diameter based on original), turn a mandrel “a little smaller” (trial & error) than the desired ID, wind a coil, cut into rings with a Jeweler’s Saw and send extras to your friends.
Love it! The spring is captive in the main body. The only feature that I am sure of about the original is that it is self propelled, and seems to be extremely aerodynamic.
 
Love it! The spring is captive in the main body. The only feature that I am sure of about the original is that it is self propelled, and seems to be extremely aerodynamic.
If you mean that it disappeared shorty after you pried it out, I can understand your comment. If you are referring to the body of the tap wrench when it left you hand in frustration – I just checked my 93C: the ~0.345" spring has a 0.160 gap between the ends; you should be able to (carefully) pop the spring out with a dental pick or the end of a small scriber. Think of it as an inside-out piston ring.
 
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If you mean that it disappeared shorty after you pried it out, I can understand your comment. If you are referring the the body of the tap wrench when it left you hand in frustration – I just checked my 93C: the ~0.345" spring has a 0.160 gap between the ends; you should be able to (carefully) pop the spring out with a dental pick or the end of a small scriber. Think of it as an inside-out piston ring.
I made my own t-handles for my 93C. When I was removing the clip, I got a glimpse of it as it emerged from the hole and then, faster than my wife can type my credit card number it left for another dimension. I only saw a very small part of the clip on the Starrett T handle launch pad. Please understand, I reside at the edge of the Matrix, I see everything, but once an entity crosses over into light speed, I'm out.......................
 
I made my own t-handles for my 93C. When I was removing the clip, I got a glimpse of it as it emerged from the hole and then, faster than my wife can type my credit card number it left for another dimension. I only saw a very small part of the clip on the Starrett T handle launch pad. Please understand, I reside at the edge of the Matrix, I see everything, but once an entity crosses over into light speed, I'm out.......................
So answer #1. I’d take the spring out of mine and measure the diameter of the wire for you, but I’m too afraid that it would go looking for spring and never return.
 
I made a screw for my clamp
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Completing my tube notching setup
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And notched a tube
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