Pet Peeves in the shop

I worked in a fabrication shop where anyone was allowed to use anything. Some of my tools and jigs that I made got locked up when I left but the place was still a pig sty by next day. Mechanics would come in and haul a length of SS off the rack, cut off a foot or whatever and leave the 10' sitting there. The next guy comes and does the same. I spent half my time cleaning the place up. A favourite trick was to bend 1/4" SS flat bar in the sheet metal brake. Round bars too. Nice little eyebrows on the platten.

One day I decided I was not cleaning it up any more. I wanted to see how bad it would get before some one else would clean up. A month later it was almost impossible to move around. Then a knock came on the back door. A truck load of SS angle, bars , etc. arrived. I assumed there was a big project coming up so we unloaded it. I called my boss to find out what it was for and he said that one of the mechanics said there was no stock in the racks! I suggested to boss that he come a check the situation out. He just about had a cardiac when he saw the mess. They had bought $70,000 worth of material we didn't need because the mechanics were too lazy to put stuff away after they had cut what they needed. I suggested that he call me before ordering material in the future. I finally racked it all up because it was getting dangerous to move around. I figured that if they wanted to pay me to clean up, so be it.

My favourite was one day when I was trying to turn a pice of SS on the clapped out old lathe we had. One of the mechanics came up while I was grumbling about what a POS this thing was. He said, "Yeah at the last place I worked you couldn't even straighten a shaft on the lathe".
I was puzzled by this and asked what he meant. He said, "you know when you put a bent shaft in it and pound it with a hammer to straighten it out"! I gave him a short lesson on the difference between an precision lathe and an anvil. Don't think it sunk in. The metal butchery that went on in that plant would make my junior high shop teacher go fetal position in the corner and suck his thumb.
 
Number one pet peeve would have to be other people notcleaning up. Professional image was always important when I worked at Honeywelland nothing looks more professional, as a first impression, than a clean,orderly shop.
I would guess number two would have to be putting tools back where they belong.Looking for tools not only causes stress but mainly causes i
nefficiency. A poor habitmeans lost money.
Third would be stock not being where it should be. Once again lost time in searching for the correct material or hardware.
These are all simple practices but some people have a hard time doing them. I could never figure out way but the more you hound someone about it the worse it seems to get. I have found the best teacher is setting a good example.
Ed

 
One I still feel acid burning my stomach....hired a guy to run a steady process on a super precision HLV HARDINGE with dove tail runways. The process required a nozzle to fit the part, then put the nozzle against and in the 5C collet, well he ruined the dove tail of the cross slide by hitting every part against it to drive the pin ball spring actuated nozzle on the part. My worst is that the other employees did not say anything until i found out...
 
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