Tailstock4 and epanzella, were correct, their process worked. I owe you a beer.
The threads were a little fugly, but the mating part (which i was unable to covert to imperial) threaded in just fine and the O-ring should seal.
Many thanks for getting me out of this jam. This was a big customer (household name) and there was no way i was gonna turn them away.
I just got a used Haas TM-1...i think its time to figure out thread milling...
Thanks again fellas (mine are the aluminum threads on the left)