For Those Forced To Use A Drill Press For Milling

When you do not have either a lathe or a mill its amazing what you can do with a drill press.
I needed some custom pulleys for the cable steering for my lowrider bicycle so I made them.
Cast two pulley blanks
finished.JPG

roughly cleaned and drilled for a bolt, the lock screw prevents the pulley slipping when turning.
When all the turning was done I cut the boss from the disk using a hole saw
lock-screw.jpg

Set up in the drill press with an epoxied chuck and faced it off with an old file ground to an edge. I clamped a block to the table to brace the turning tools against, just like wood turning.
turn-face.jpg

Then turned the dia to size with the same tool.
turn-edge.jpg

For the pulley groove I ground a rounded tool from an old rat tail file.
turn-groove.jpg
These were made nearly 7 years ago and are still in use on the bicycle today.
 
Charles you never cease to amaze me. There aren't many of you from down under that do. You guys are a special breed. Please never stop being you.

"Billy G"
 
Omg ...you guys are not only milling , but also turning on a drill press ? ...oh my heavens, the sky is falling !
 
Thanks guys, when you havnt got the correct equipment you have to make do.
 
Just don't mention TS's I got blasted for that.
 
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