2013 POTD Thread Archive

Did some more work on the QCTP holder I am making for the lathe. Decided to make one that will "bolt on" the existing tool post holder to make it easier. I drilled out a 1/2" hole (finished with a 1/2" end mill) for a plunger, to force the toolholder out against the dovetail joints. I then drilled a vertical hole to the plunger hole and tapped it for a 1/2"-13 bolt for good torque.

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I used some 1/2" rod to make a "plunger" and a "press rod" (for lack of a better description) to move the plunger out. Plunger has a 60 deg angle on it and the press rod has a 30 deg cone end. The rod will be forced against the plunger by a 1/2"-13 bolt, which worked rather well when i tested it out.

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Here is the bits so far, but unable to cut the dovetail yet as I cant afford the R8 ER-40 collet set yet, and the R8 endmill holder I have is 1/2". Going to pick up a 3/8" R8 end mill holder probably tomorrow so I can continue. Here is how it will eventually go together, with the 1/2" plate bit welded to the post so I can clamp it in my existing holder.

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Two days really.
I put the finishing touches on my cedar handled diamond point grinding wheel dresser;
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I also started on a bowl turning tool rest for my wood lathe;
I converted an old tire iron into the top of the rest with some heat and brute force;
2013 iphone april 358.jpgThis is about 14 inches long OA
Then machined a post for the rest and milled a recess into it approximating the diameter of the tire iron for welding the two together, 3 passes with a ball end mill on the trusty South Bend Lathe of course. Tomorrow they get welded polished and painted
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Well, after a week of waiting for a piece of plate to mount my little lathe on the bench I got bored.
While looking for tools and parts from various sites I got the itch to make something and here it is.
All made out of a piece of 1/2" x 2" aluminum bar a 1/4-20 bolt and a couple of cut offs from the parts bin.
All hand cut with a hack saw then to the belt sander for final sizing and fit then to the polisher for a clean up.
Not bad I think. happy I got to get some me time.

I might lower the locking arm a 1/2" to clear the compound later

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I made my first gear today. It is one of a set of eight change gears for the milling table feed.

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Well, after a week of waiting for a piece of plate to mount my little lathe on the bench I got bored.
While looking for tools and parts from various sites I got the itch to make something and here it is.
All made out of a piece of 1/2" x 2" aluminum bar a 1/4-20 bolt and a couple of cut offs from the parts bin.
All hand cut with a hack saw then to the belt sander for final sizing and fit then to the polisher for a clean up.
Not bad I think. happy I got to get some me time.

I might lower the locking arm a 1/2" to clear the compound later

Nice job!
Machining at the basic level does not require expensive equipment. After all how were the first machine tools made? By hand of course
 
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