So since I don't know anybody who will machine this thing into the t shape you describe. Here's the plan. The plate needs to be .275 thick to fit the slot in the compound. It is currently .477 thick. If I deck the entire thing down .200 then like you say Tim, I don't have much for thread contact area. So what I'm going to do is chuck this thing up and face off .202, but not all the way to the center, only until it can slide in the slot. This way it will be strong and have full thread contact. The only thing I'm worried about is the intermittent contact with my cutter from the facing of a square object. Any advise on speed ?or just run standard facing formula for speed?