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- Apr 23, 2018
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On a direct drive system (an indexer with no 4:1 divider), you need only the multipliers and the primes. If you want 60:1 options, that makes the list very short (easy to attain).
Why would you want prime numbered gears if you only design gear trains with simple ratios? The answer is a wear-dividing function called hunting teeth. If I made a 4:1 system with 32t and 8t gears, each tooth on the 8t gear would repeatedly contact the same 4 teeth on the 32t, propagating a wear pattern. If I instead made a 4.11 system using 17t/70t, it would take 17 revs before any one tooth engaged the same tooth twice. That 4.11 number should be familiar for long-wearing gears we've seen, and this is why.
Why would you want prime numbered gears if you only design gear trains with simple ratios? The answer is a wear-dividing function called hunting teeth. If I made a 4:1 system with 32t and 8t gears, each tooth on the 8t gear would repeatedly contact the same 4 teeth on the 32t, propagating a wear pattern. If I instead made a 4.11 system using 17t/70t, it would take 17 revs before any one tooth engaged the same tooth twice. That 4.11 number should be familiar for long-wearing gears we've seen, and this is why.