Brass

dlane

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Milling 50 bmg brass shell casings for bottle openers , getting a bad finish at end of cut.
Using 9/32 2 flute mill ,holding them in 5c collet holder with thin leather wrapping shell
clamped in the vice at 45deg. Milled in one pass , seems to work ok except the mark left behind when comming out , any suggestions ?.

image.jpg image.jpg The mark is on the exit side
Thanks
Derrick
Ps. The avatar is 29 dodge going to show
 
Might have to go to a smaller end mill and make multiple passes if you cannot stand to widen the slot a bit. Looks to me like the casing is moving a bit in your setup, so it is possible that the problem may occur even with multiple passes, but I doubt it.
 
Nice close-up shots, it's like being there!
That will definitely help getting useful answers.

What RPM and feed?

-brino
 
Next time I'll try a smaller end mill and two passes , or a four flute at higher speed . These casings have a taper to them so the collet try's to hold on the front , I might try to taper a e collet for them also
These were kind of a rush job I cleaned them up with a file.
Thanks
Derrick
The car isn't registered or finished yet
It dose run
 
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