- Joined
- Dec 25, 2011
- Messages
- 10,552
Well, as you are now committed, there's no point in going back over there for any measurements. Wait until you get the machine home.
First thing to do after you get it home and if necessary clean it up a little is to remove the chuck from the spindle. After you've done that, take a length of 1/2" dia. solid round stock and run it through the spindle. Set up and zero the dial indicator on the spindle register. That is the unthreaded area between the spindle threads and flange. Pick up on the rod and note the indicator reading. rotate the spindle 90 deg. and repeat. With used sleeve bearings you will probably get some movement. But the two readings should be the same. Then try tightening the slotted head screw just a little and repeat.
To check for bed wear, you will have to have a 0-1 micrometer. Carefully clean off the top and bottom, and front and rear, of the front way at the right end and again about 6" in front of the spindle nose. Measure the thickness near the front edge of the way. The difference is the front bed wear as the right end should still be as new. Repeat in the same locations near the rear edge of the rear way. Then measure the width of the front and rear way in approximately the same locations.
Visually inspect the lead screw threads toward the right end and about where the halfnuts would be with the center of the saddle about 6" from the spindle nose. Position the carriage as before (center of carriage about 6" from spindle), set up the dial indicator to measure left-right carriage movement. Close the half nuts and rock the carriage back and fourth. Move the carriage to the right end and repeat. The difference in movement readings is approximately the lead screw wear.
Be sure that you go through the full lubrication instructions and then turn the spindle over several times before you first run the machine.
There are many other checks but those will be you started.
First thing to do after you get it home and if necessary clean it up a little is to remove the chuck from the spindle. After you've done that, take a length of 1/2" dia. solid round stock and run it through the spindle. Set up and zero the dial indicator on the spindle register. That is the unthreaded area between the spindle threads and flange. Pick up on the rod and note the indicator reading. rotate the spindle 90 deg. and repeat. With used sleeve bearings you will probably get some movement. But the two readings should be the same. Then try tightening the slotted head screw just a little and repeat.
To check for bed wear, you will have to have a 0-1 micrometer. Carefully clean off the top and bottom, and front and rear, of the front way at the right end and again about 6" in front of the spindle nose. Measure the thickness near the front edge of the way. The difference is the front bed wear as the right end should still be as new. Repeat in the same locations near the rear edge of the rear way. Then measure the width of the front and rear way in approximately the same locations.
Visually inspect the lead screw threads toward the right end and about where the halfnuts would be with the center of the saddle about 6" from the spindle nose. Position the carriage as before (center of carriage about 6" from spindle), set up the dial indicator to measure left-right carriage movement. Close the half nuts and rock the carriage back and fourth. Move the carriage to the right end and repeat. The difference in movement readings is approximately the lead screw wear.
Be sure that you go through the full lubrication instructions and then turn the spindle over several times before you first run the machine.
There are many other checks but those will be you started.