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I think 7milesup has it figured out. You're re-cutting swarf, or more precisely, swarf is following your cutter around and acting as an occasional wedge between your cutter and work piece. You might try air ( https://www.amazon.com/dp/B0BRYYY5LX?psc=1&ref=ppx_yo2ov_dt_b_product_details ) to clear swarf off your cutter as it exits your cut.Very helpful replies, thank you all!
Will try conventional milling next, and reserve climb for the finish pass (although it does seem to work with aluminum). I never lock the table as I am using CNC, so can't use that trick; my quill is always locked maybe try it there.