You were having some issues with gears wearing out on that machine- where do you stand on that situation? Did you ever resolve it?
Mark
The pock marks are likely from either (or both) tearing due to low RPMs or, weld build-up on the tip of the insert. Also, do you know what specific kind of aluminum that is? 60xx and 70xx series machines fine. 20xx, 30xx and 40xx series machine a little bit worse than warm bubble gum.
Ray
EDIT: I can tell by looking at it, it is not 70xx series. It could be 40 or 60 just based on color/sheen.
Here's the million dollar question,
How much should I be taking off on a finish cut ??
With carbide, minimum of 10 thou DoC. With 6061, you can go pretty deep.
Ray
My Lathe can handle taking .010 ??
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