Could you drill/tap a couple of holes in the gear in line with each other? Then run in a couple of dog point set screws? The end of the dog points would run in the corresponding keyway. Maybe an alternative.
Bruce
The part has a spline running end to end inside the bore. Mine is wiped pretty much completely. I found out that Sears offers a new gear but it carries a different part number and I have no idea if it is a match for mine. The page has a good pic though: View attachment 126272
http://www.searspartsdirect.com/cra...051/0009/101/model-10128900/0247/0728000.html
They sure are proud of it though. $200 is a bit much for someone else's machine.
-Spike
do you have enough meat on the gear bit to press it onto a piece of steel pipe the right diameter? Doesn't look like you can bore the gear the whole way through, but there might be enough depth to get a good interference fit (pin it too?). Then you can solder in a key and you're good to go.