I just ordered a 6" X 2" X 2" T slot quick change Monster Jaws and some low profile cap head screws to go with it, for my Kurt D688 (getting it in a couple days). My intent is to make a set of Vee jaws for holding round stock, horizontally and vertically. Just like the typical ones you see for sale, but I want to make my own. The Monster jaws are so reasonable, it didn't make a lot of sense to pick up raw stock.
My question is, what is the preferred way of cutting the 45 degree Vs in the jaw? Should I use a 45 degree cutter? Should I tilt the head to 45 and just use and end mill? Is there a most sensible way to make the cut with the jaws installed in the trammed vise?
I just did this a week ago. I first scribed the V I wanted and then band sawed the excess material leaving about .050" to the line. I tilted the jaw in the vise and using a .750" endmill machined out the rest of the material. I didn't reposition the jaw but made both cuts with one setup.View attachment 113266
You can see where one jaw was end milled and the other was side milled by the different looking surface finish.
View attachment 113267
The second monster jaw will get a V cut with a greater angle than 90 to accommodate larger diameter parts.
Sanddan, so if I understand correctly, the new jaw is at a 45 degree angle in the vise and one surface was finished with the side of the endmill, and the other surface finished with the end of the endmill. Right?