I always had to pickle cast iron from the museum's foundry in muriatic acid. The casting were small,si I put them in a jar out doors with the acid and let it soak for a few hours at least. Surprising how much sandy crud would be in the bottom of the jar.
I didn't know Shars sold cast iron.
I suggest very low RPM's with HSS. Trying to take a cut across a face plate is very difficult. The HSS gets dull,and the cut is messed up. I always use carbide for that.
Chinese HSS,if ANYTHING always seems harder than USA stuff. Chinese HSS end mills,too(if they are truly sharp,you are lucky,though.) Some customers of Wholesale Tool said they could mill stuff with the Chinese cutters that they could not cut with USA end mills,believe it or not. Chinese HSS is also more brittle than USA HSS. Trouble is,as always,quality control of Chinese stuff. I haven't had bad HSS yet,but sometimes I get sharp end mills,and sometimes they are just not fully sharp.
I didn't know Shars sold cast iron.
I suggest very low RPM's with HSS. Trying to take a cut across a face plate is very difficult. The HSS gets dull,and the cut is messed up. I always use carbide for that.
Chinese HSS,if ANYTHING always seems harder than USA stuff. Chinese HSS end mills,too(if they are truly sharp,you are lucky,though.) Some customers of Wholesale Tool said they could mill stuff with the Chinese cutters that they could not cut with USA end mills,believe it or not. Chinese HSS is also more brittle than USA HSS. Trouble is,as always,quality control of Chinese stuff. I haven't had bad HSS yet,but sometimes I get sharp end mills,and sometimes they are just not fully sharp.