- Joined
- Jul 28, 2017
- Messages
- 2,565
There are some web pages describing how to align the head to the column on a mini mill. Here's one, and this one is a little more detailed. BTW, you don't need to remove the column in order to evaluate how bad (or good) the alignment is. I evaluated my mini mill and decided that it was good enough for most of my needs.
The author of the first first link talks about using a special test bar ordered from McMaster-Carr, but any accurately ground rod will do. The author of the second link used a rod scrounged from a printer. I have some linear shafting I use for this, it's available for cheap on ebay. 1/2" drill rod would work OK, too. You don't want a rod that is small enough to be significantly deflected by the force of the dial indicator plunger....but if using RDM that may not matter.
Unfortunately, the mini mill design doesn't have a built-in way to adjust the alignment. You have to use shims on one axis and hope there's enough rotational slop in the other to get to where you want to go.
The author of the first first link talks about using a special test bar ordered from McMaster-Carr, but any accurately ground rod will do. The author of the second link used a rod scrounged from a printer. I have some linear shafting I use for this, it's available for cheap on ebay. 1/2" drill rod would work OK, too. You don't want a rod that is small enough to be significantly deflected by the force of the dial indicator plunger....but if using RDM that may not matter.
Unfortunately, the mini mill design doesn't have a built-in way to adjust the alignment. You have to use shims on one axis and hope there's enough rotational slop in the other to get to where you want to go.