An answer to the second question, first. A "static" converter is nothing more than an unloaded motor and a handful of capacitors. Look at the "nameplate" on the static converter and the nameplate on the lathe. If the converter is a commercial built unit, it
should be around 5 HP or larger. I
personally have never seen or heard of one smaller. But then, I'm old school and everything I have is single phase. I"m not the word's greatest authority, despite what my friends say. If it was home brew, the motor size would be a give-away. As long as the HP of the converter is greater than the HP of the machine, it will start, and run, the machine. It
is possible to start a larger motor than the converter, but takes some "finagling" to do it. No time or room here to go into the theory of that.
Now, in answer to your first question, there is
never too large a lathe. Period... ... It comes down to the strength of the supporting structure, and space. If ya got room, and a strong enough floor, go for it. This is where I must wax on about my personal shop. I have a Craftsman 12X36, an older version. Not the best, or largest, or most appropriate for some jobs. But, with a wood framed, ex-residential structure, the heaviest I could stand. Then too, there is the money aspect. I don't have a lot, but enough for what I have. Same goes for space.
As a model builder, much of my work is very small. As in, the thing on my mind right now involves a size 0 screw. That's 0-80, the major diameter being 0.060 inch. I had, as a quick fix, bored it and tapped 2-56. I don't like the finished result and will make a plastic insert for the 2-56 and bore and re-tap for a smaller screw. The problems involved in this are multiple and I won't go into them. But, the work will be done on my 12X36 lathe.
The whole point being; with some thought and appropriate sized tooling, you can do smaller work. But, with larger work, usually the only answer is a larger machine. My 0-80 screws are much too small for my 12X36. But, if I got into a project involving truck wheels, I would need to find a larger machine. And I do have a couple things I would like to persue like that. But they're on the far back burner for the time being. The size I have need of is the sort used in a steel mill for machining rolls and shafts. Like I'm ever going to get access to one that large... ...
Bill Hudson