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- Dec 27, 2014
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By "rolled up" I mean the sharp tip of the bit is bent upwards.
I am still gonna bet it is material build up.
I think Paul has it. Often aluminum will 'build up' on the tip of the cutting tool instead of shearing away. Remove the build up by pushing (with a loose piece of aluminum) against the buildup, parallel the top surface of the tool, until the build up pops off.
Avoid buildup by using a lubricant. Some suggest WD40, which is a water displacement material, I use A-9 cutting fluid, just a drop or two on the work. High cutting speed will encourage buildup of both metal and heat. Keep the work and the tool bit cool by using lower speeds.