That's why I made the fixture. Now it is exactly the same place, to within a thousandth. DRO's are nice. My manual measurements were not consistent, thanks to the fixture, they are.Unless you are measuring in exactly in the same place each time, expect variations.
Someday I'll get them. For now, my MacGyver fixture will have to do.I despise using 3 wires: even in very experienced hands, it is easy to get wrong readings. I *much* prefer using a thread micrometer. I get bang on results, every time.
Are you using quality thread wires or imports? Pee Dee is a good brand and the wire diameter is typically consistent.
One thing that I recall helping, back in the olden days before I discovered thread micrometers, is that using the friction or ratchet mechanism causes inconsistencies in the readings. I found that ensuring the faces of the spindle and anvil were in good contact and then taking my reading without tightening further (without engaging the friction or ratchet) was the most consistent. I took hundreds of readings like this so I know it works. You might try it.
Then, when you get sick of manipulating things and doing calculations and searching for your wires in the chip pan, buy a good thread mic and be done with it. They are direct reading so no calculations, nothing to drop and you get to keep more of the hair on your head.
That's a good idea, especially with the thicker wires. Frees up a hand, and should make it a lot easier. Really felt like a three ring circus trying to manage everything.Mikey and other posters are right; go with PD, B & S, any good brand. Cheap wires are soft, deform and bend easily in addition to being inaccurate.
Three wire measurement is a bit easier using two rubber bands over the three. One on each side to hold the wires, freeing your fingers up to work the mic.
Hope that's clear.
Things are a lot easier that way, on a bench, with wire holders, than on a lathe! The idea is: Use a fixture or two to reduce some degrees of freedom, so one can concentrate on the measurement. Message received!Check Stan's method of using 3 wires.
Check Stan's method of using 3 wires.