I love weekends - there is a lot of activity and good questions/suggestions - thanks!
As stated, I have a Weiss machine (nearly) identical to the PM. I used this forum because it exists - lucky for me! The PM uses a tapered pin as stated on their parts page; the Weis calls for a A6 x 16 pin - shorter but with no detail if it is tapered. In the end they look like they are just roll (spring) pins and the only way to know is to pull one. Regarding the misalignment, we are talking about the left and right flanges that carry the leadscrew, dials, and handwheels. Both are misaligned with respect to the table - one corner low, two corners fail the fingernail test, and one corner is probably .010" too high. No, I didn't measure it, just started licking my wounds.
To Richard King 2, there is little chance of removing the pins without taking the flanges off, for the holes are blind. One pin, the side that has the highest corner protrudes a bit and I am tempted to try some sharp dykes to pull the pin out with the flange in place. Other options are:
- Loosen the flange bolts and if the pins and flanges are tapered it will pull the pins
- Just take the flange off and then pull the pin for inspection
If they are tapered, I am flummoxed why so. Seems the pins are acting as dowels and so would be straight. Maybe they are for ease of assembly - to register the placement of the flange relative to the table. If so, they failed miserably. For the record, I did loosen the RH flange bolts and try a dead blow with no success. To another Good Samaritan's post, I have no binding or otherwise strange behavior when moving the table. Actually, it is quite smooth with little backlash. Once again, coming from a Newb, I am impressed with the quality and amount of machine I got for my money. With factory-installed 3-axis DRO and shipping it was $2,800 and came in about 2 weeks. Yes, if I had the means to move and the room to install a full-sized used knee machine, I would have. Unfortunately, a tabletop is what I can have.
I don't know how often I will clamp work (that will extend off the right edge of the table) directly to the table - Newb, remember?, but I can see it happening. If the flanges were lower, I would not be grousing, but higher is another story.
To the King, I would like to take you up on the PM but really do not know what questions to ask. You described removing the pin, repositioning the flange, then reaming or drilling a hole for proper registration. I like the idea of a larger pin (wish I thought of that) but we are talking a hand drill here and accuracy plummets which then begs the question - do I need the pin at all? Loctite the bolt and call it a day? And maybe that should be my first question to you, Sir. Let me ponder for I wish not to waste your time.
Thanks, All!