If I'm installing suspension bolts and tire lugs on my 50-year-old motorhome, anti-sieze is a requirement for me and I go through pounds of the stuff.
But screw-on chucks are a problem: I want them to be tight when installed but to come off easily. I don't want stopping the lathe to cause the chuck to unscrew itself, for example.
The method that I was most intrigued to read about was chucking up a long bar and hanging a weight on the end of it to let gravity perform its gradual work. I'd have never thought of that, but it is herewith now in the bag o' tricks.
I doubt that any internal friction clamp would hold the spindle tightly enough for the force I was applying.
The plastic bull-gear lock is a good idea but it needs execution that would actually work.
It would need to be made from steel and have a slightly modified tooth pattern to bite the teeth on the bull gear at their base instead of out on the tip. The plastic one is so weak that deflects and pops off with the slightest torque.
I'm not really interested in pounding the chuck in the other direction with an impact wrench. The mass of the chuck (about 80 pounds) would mean that the jaws would take most of the pounding rather than applying it to the spindle threads. My chucks are already old.
Next time I face this, the bar with a bucket of heavy scrap hanging off the end while resting gently with the back gears locking the spindle will be my backup plan. I don't want to make a habit of what worked on this occasion. But I suspect the 24-inch-handle Reed strap wrench is going to be a game-changer, too.
Rick "and that is due to arrive tomorrow or Thursday" Denney