The powder coating took longer than expected but everything worked out fine. The pallets and crate components where built and cut while we where waiting for the painters.
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Assembly took a couple of hours including securing to the pallets. The stacks of five are secured using nylon 1/2" flat webbing length wise and two 3/4" steel banding across.
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Heavy cardboard edge protectors keep the finish looking nice.
These are the labels that are used per cart.
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A detailed view of the handle bars in the deployed position. The simply rotate 180º and stop on the top bar that extends 1" on both sides.
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The crating.
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Shrink wrapped and ready for shipping.
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well it seems I finished in time. Turns out I ruptured my left bicep tendon yesterday morning at work. Looking like surgery is is my only option as I'm left handed and can't afford to lose permanent strength. I'll be down for a while nursing my wing back to heath.
No turning or burning for me......