Hi Chuck
The QCTP holder is originally for boring bars. I just removed the split sleeve. The keyless chuck was picked up for about 20 bucks, and if I remember it had a 3/8 fine thread. I just measured the holders bore and turned up a shaft to fit.
I cant remember if I single pointed the thread, or used a die. You could also just drill and tap the shaft the same size thread as the chuck has, and find a bolt with enough thread and cut the threaded portion off to use as a threaded stud. A drop of Loc Tite would hold the stud in place nicely.
I cut the flats on the mill with the rotary table. You can cut either 3 or 6 flats, will work fine either way.
I just use grease on the shaft for lube, and works fine. Fairly handy tool, as you can use for side drilling, and face drilling by sliding the shaft out, and inserting it on the other side of the block.
I guess you could do a better one by putting a bronze bushing ,Delrin, or a pair of bearings in the block.
But I can still insert the split sleeve, and use it for boring bars if need be. I dont use mine all that often now. I have a drill press mounted to the compound for drilling now. But you need a large lathe to do that mod.
The first page of this thread shows the drill prill mounted to the compound. Also the same page shows a boring head adapted to the same tool block for turning balls, and a tool post grinder mounted as well. Those QCTP boring bar holder can be used to mount many different tools.