Just to wrap this project up, I finally got the boring bars, the hardware I wanted and a thumbscrew setup to lock the gib for actual use. I haven't ever used a boring head in a mill, so I was hoping this would at the very least work as well as some inexpensive overseas unit. Well, I can't say whether it's better or not, but it sure works well. I found a piece of aluminum stock that was bored with some sort of sloppy cut, and gave it a go. The results were excellent, and the ability to move the carrier by .001" ought to be plenty for my needs for awhile.
I silver-brazed the wheel to the machine screw. $1.30 or so for the parts at the local ACE.
Front view. I tried to clean up the machine marks a bit, but didn't take it any further.
Some action footage. Always with the music on, too.
[video=youtube_share;LAo6ukYaBrE]http://youtu.be/LAo6ukYaBrE[/video]
Now I need to start a project that will need bored holes, I guess.
Cheers!
-Ryan