Here's one idea ,make a wood turning lathe first. Wood turning is just plain fun.
I have 17" Jet drill press . Who ever thought the cast iron for the base was so flexible. A drill press flopping around is not the end of the world, but the column flexing is a royal pain. Your suggestion for filling the tubes triggered a thought, what about using that foam in place they use in houses for crack sealing ?
Sand would be cheaper and less hastle then melting leadI don't think that foam would add much rigidity or vibration damping, which are what I'm looking for
Sand would be cheaper and less hastle then melting lead
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Why not do epoxy granite? It's not much more obnoxious than concrete, and has way better dampening properties than even cast iron (strength, too, but the steel handles that for either material)
To be honest there will be nothing " cheap " about this, you will spend more then a new lathe and will end up with with a less accurate machine. .. I don't mean to rain on ur perade, what do you call accurate?
You could end up with a fairly OK machine if you went for broke and brought best of the best parts
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