Thanks for the info about the second set screw. The hole for that screw has threads that go all the way through the bearing on mine. Perhaps someone tapped it the rest of the way at some point in its life. Before I install the pulley I think I'll run the screw all the way in to just before It gets to the bearing with some loctite. I'm aware of oiling the backgear bearings on the spindle through the oil hole.
Since the hole for the spring is 1/8" I needed a spring that is under that size and 3mm springs are plentiful and inexpensive. Since I have no original to go from from for the backgear latch, I took a guess with a couple of different wire sizes and will see what "feels right". It's not a critical spring rate, so I figured it couldn't hurt. I'll report back with what I decide to use when they arrive.
From the manual I downloaded from
VintageMachinery.org for the 825, it is meant to be mounted on a special cabinet with the motor down in the cabinet. There are 2 v-belts that run to a jack-shaft with a flat belt to change speeds and then another v-belt to the motor. Since I have none of that arrangement, I've elected to run a 3/4hp DC motor. Hopefully it works out well. I think the 800 model has a flatbelt on the spindle with the motor mounted behind.
I have been trying to take advantage of some of the nice weather we have been getting and have not spent a lot of time working on the lathe. I did accomplish another small repair today and finished reassembling the QCGB levers. I never did get the spring handles off, so I had to paint around them.
I also made a small repair to the scroll? for the halfnuts. The connection from the shaft to the plate that causes the halfnuts to move was loose. From the factory it seemed like the shaft had a partial D profile and had been peened into the hole on the plate. Over time this connection had worked loose. Probably fully functional, but I figured I should address it while I had things out. Originally I planed to weld it, but was concerned about the distortion from the heat. I chose to try a 'dutch key' I think it's called. I drilled and tapped the intersection of the shaft and plate for 8-32 and installed a set screw. The connection is solid now and if it works loose again, I'll just weld it.
Thanks again for all of your help. I think the next big assebly will be the apron. I've also got some machining to do for a carriage locking nut to make thanks to some drawings from Nogoingback. I'm still looking for any information on the banjo support (LA-510-A) if anyone has a photo or basic dimensions. I know the bolt through the slot is 7/16-14, but not sure on the length of the slot or the location of the pin that goes into the banjo.