- Joined
- Dec 18, 2019
- Messages
- 7,495
Made the brass tipped screws today. Jeesh, they were not very hard to make. I use a 1/4" ER32 collet on my mini-lathe to hold the 6mm screw with the screw head inside the spindle. About 6mm of the screw stuck out. I then faced the end flat using a HSS tool. Then I used a 3/16" spotting drill to make a start for the drill. I used a #23 drill and drilled a hole 4mm deep.
On my 10x22 I chucked a piece of 1/4" brass stock in my ER40 collet and made a section 4mm in diameter for 3mm in length. I then parted the brass, so that the large 1/4" diameter section was 3mm long. When it fell off, it had a small tit on it. I then brought the small piece back to the mini-lathe.
I inserted the tit into my mini's tail stock chuck to center the small brass piece and tightened the chuck, with the base of the brass flush to the face of the drill chuck jaws. Then I used the tailstock screw to push the brass into the screw. I did not use any adhesive or bearing retainer stuff. When it was flush with the screw, I removed the drill chuck and slid the tail stock away.
Then I faced the brass tip flat, and reduced the diameter of the brass so it was smaller than the minor diameter of the thread. Actually I didn't quire reduce the diameter enough, so they need to go back in the lathe. A lantern chuck would be handy around now, but I guess I will do it the same way as described above.
When I assembled it, it appears I should taper the brass tips some so I can hold a smaller diameter work piece. Might reduce the diameter by a mm or maybe 1.5mm at the tip.
All in all, it was good to get this done.
On my 10x22 I chucked a piece of 1/4" brass stock in my ER40 collet and made a section 4mm in diameter for 3mm in length. I then parted the brass, so that the large 1/4" diameter section was 3mm long. When it fell off, it had a small tit on it. I then brought the small piece back to the mini-lathe.
I inserted the tit into my mini's tail stock chuck to center the small brass piece and tightened the chuck, with the base of the brass flush to the face of the drill chuck jaws. Then I used the tailstock screw to push the brass into the screw. I did not use any adhesive or bearing retainer stuff. When it was flush with the screw, I removed the drill chuck and slid the tail stock away.
Then I faced the brass tip flat, and reduced the diameter of the brass so it was smaller than the minor diameter of the thread. Actually I didn't quire reduce the diameter enough, so they need to go back in the lathe. A lantern chuck would be handy around now, but I guess I will do it the same way as described above.
When I assembled it, it appears I should taper the brass tips some so I can hold a smaller diameter work piece. Might reduce the diameter by a mm or maybe 1.5mm at the tip.
All in all, it was good to get this done.