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- Nov 24, 2014
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If the cutter in question is an end mill, the side flutes will be ground to a sharp cutting edge and there will be back clearance right up to that cutting edge. If it is a reamer (jig bore, chucking or whatever) the edge of the flutes will have a narrow circular margin present before the back clearance starts. This is because the side flutes of an end mill are intended to cut. The side flutes of a reamer are not intended to cut. The narrow circular margins follow the circle cut by the cutting edges of the reamer. Common chucking reamer cutting edges are at the chamfers only. Following that logic, jig bore style reamers should only cut in a plunge action (not side cut).
@rwm should closely inspect or try the cutter to determine if the side flutes cut or if they rub.
@rwm should closely inspect or try the cutter to determine if the side flutes cut or if they rub.