Quality Shop Day and a Question

PHPaul

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Spent the bulk of the day in the shop. Using my tools to make parts for my tools...:rolleyes::D

Removed, disassembled, cleaned, lubed, reassembled and reinstalled the 3 jaw chuck on the lathe. The jaw action was notchy, and the reason was apparent: beaucoup dirt, grease and chips inside the chuck. Scroll was filthy, jaw tracks were full of dried grease. All better now.

Then I made a set of soft copper jaw covers as I expect to be working with a fair bit of aluminum/brass/delrin.

Third project was to make a new set of jaw inserts for the ancient Craftsman 5" vise that came with the welding table I bought off Craigslist 3-4 years ago. Been gonna do that for a while, just never got a round tuit. Original inserts were hardened (file just skidded off them...) but it had been used for welding and beating on stuff so they were all beat up and the screws holding them to the vise jaws were worn out or plumb missing. Cut new ones to rough size out of scrap mild steel then milled them to finish size and drilled the mounting holes. Just waiting for some screws from McMaster-Carr to mount them.

And now the question: I suspect it would be better to have hardened inserts. Having already machined them, if I try to harden them are they likely to warp/distort/change dimensions (hole centers...)?
 
What is your plan to harden them if you made them out of mild steel?

In any case, yes, they will likely warp to some degree.
I need to research the process, but I believe some sort of "heat and quench" approach is used.

QUICK EDIT: I see it's more involved than that. If the mild steel proved unsatisfactory, I'll look into making another set out of tool steel.
 
I need to research the process, but I believe some sort of "heat and quench" approach is used.

QUICK EDIT: I see it's more involved than that. If the mild steel proved unsatisfactory, I'll look into making another set out of tool steel.
I would use the ones you have for now while researching tool steels and thinking about your abilities to work with them.

O-1 would be a good home shop tool steel to cut your teeth on. Even with that and given the thickness you'll be working with warping will still likely be an issue.

Left soft O-1 would be a better vise jaw than mild steel if you decide to remake them.
 
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