If you checked all your connections looking for loose ones....perhaps it's you start capacitor (I believe that has a start and a run capacitor) Being that you must start in the lowest switch position... Maybe I missed it, if you run this on a circuit that doesn't have a GFI, this no longer trips? Heck, I replaced my spindle bearings and used a little too much grease, that was causing tripping until I immediately took it back apart and removed some. I have a GFI in the garage I don't go near anymore as my wife tends to pop in from her bathroom...the woes of home shops... : (