OK, All the repairs are done.
It took me a while to figure out how to get into the box as 1 of the welded nuts had broken loose and one of the previously installed rivnuts was not fully cinched and both were free spinning inside.
There was one hole that someone had replaced the #8-32 nut with a riveted in #10-32 nut so of course the #8-32 cover screw did not work in that hole. there was one other hole with no screw because the threads in the nut were damaged.
I repaired the 2 that were already missing screws and the 2 that I had issues with. All cover bolts are now functional as it was when new.
It should be good for a while now.
It was a fun little side project.
There is a new tool for setting the rivet nuts that is included in the box. Please leave it in the box for future repair use.
Maybe down the line someone will have a nice little container to add to hold all of the repair parts and the tool all in one place.
Should you need to replace a riv nut the correct drill size to remove a damaged one or to replace a welded one is 17/64.
The box is now on its way back to
@DAT510 in California.
The weight is at 37 LB 15.2 oz.
The poor little counter girl almost hurt herself moving it to the scale. She did not believe the HEAVY stickers all over the box.
She was curious as to what it would have cost to just ship it Priority Mail and not Flat Rate Priority Mail, so she punched it in. It would have been $127.00.
Here are a couple of pics. One is of what I kept and the other is a (Shhhh don't tell anyone) coveted view of the contents of the box BEFORE I put the lid back on.
If you look close at the pic of the box contents, you can pick out all of the holes with new threads.